CE DIN Ep100 Ep200 Multi Ply Fabric Rubber Conveyor Belt Heat Wear Resistant

• Customization: Available
• Type: EP100
• Material: Rubber
• Model NO.: TD75
• Inside Material: Cotton
• Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
• Tensile Strength: Strong
• Standards: DIN, BS, ISO, Rma
• Certificate: ISO9001, ISO14001, SGS, BV
• fabric: Cc/Nn/Ep Textile
• Cover Thickness Upper: 1.5mm-12mm
• Cover Thickness Lower: 0mm-4.5mm
• Belt Thickness: 6-16mm
• Belt Width: 500-2500mm
• Tensile Strength(N/mm): 100-4500
• MOQ: 100 M
• OEM: Welcome
• Strength: 6-25MPa
• Advantage: Long Working Life
• Service: Full-Process Service
• Color: Black
• Transport Package: Pallet or Steel Frame
• Specification: 500-2500m
• Trademark: xinrisheng
• Origin: Hengshui China
• HS Code: 4010120000
• Production Capacity: 50000m Per Month
• Package Size: 110.00cm * 90.00cm * 80.00cm
• Package Gross Weight: 200.000kg

Product Description

The company's rubber conveyor belt series products include Cotton belt, Nylon (NN) belt,Polyester (EP) belt ,Large inclination (wavy sidewall) conveyor belt, Skirt baffle belt, Annular belt, Pattern belt ( herringbone, figure-eight, fishbone,U-shaped,cylindrical, pockmarked pattern conveyor belt, etc., or designed according to user requirements); and can provide various special properties (flame retardant, heat-resistant, acid-resistant, alkali-resistant, cold-resistant,high-temperature) conveyor belt. 
General Multi Ply Fabric Covnveyor Belts:

Application in all areas of material handling: Feeding conveyors, overland belt conveyors, loading and unloading conveyors, take-off conveyors, silo conveyors.

The carcass construction is for long life in all industrial applications.

In the majority of cases are the best solution as far the cost efficiency is concerned.

APLICATION:General,Abrasion Resistance,Heat Resistance,Oil Resistance,Fire Resistance,Chemical Resistance,Anti-Static

1.NN(Nylon/Nylon) Conveyor Belt

NN belt is the combination of Nylon in warp and weft and it is widely used in multi-ply conveyor belts for transporting bulk or lumpy materials.Highly flexible.Highly resistant against impact.Highly bendable.
Features:
(1)High tensile strength
(2)Excellent troughability
(3)High resistance against impact
(4)Strong adhesion and less ply separation
(5)Good accommodation to carrier roller and being well kept straight on

Specification and technical data of Multi-ply nylon conveyor belt:

Ply Thickness (mm/p)	Strength Series					Cover Thickness		Width (mm)
	2ply	3ply	4ply	5ply	6ply	Upper	Lower
0.75	200	300	400	500	600	1.5-8	0-4.5	400-4000
0.8	300	450	600	750	900
0.9	400	600	800	1000	1200			500-4000
1.15	500	750	1000	1250	1500
1.25		900	1200	1500	1800
1.45			1600	2000	2400			800-4000
1.55			2000	2500	3000

 

Cover Properties of the belts:						Adhesion and elongation of the belt:
Cover Grade	Tensile Strength ≥		Elongation ≥	Abrasion ≥	Change Rate of tensile strength and elongation after aging  %	Belt Carcass	Adhesive Strength			Elongation
	Mpa	kgf/cm2					Between plies N/MM	Between rubber and carcass		Longitudinal elongation at break% ≥	Longitudinal elongation at load% ≤
Heavy(H)	18	180	400	0.7	Rubber thickness≤1.5mm			Rubber thickness≤1.5mm	Rubber Thickness>1.5mm
Medium(M)	14	140	350	0.8	Cotton Canvas	Cotton Canvas	≥4.05	≥3.15	≥3.50	10	2
Light(L)	10	100	300	1	-30 to 30

2.EP(Polyester/Nylon) Conveyor Belt

EP belt is the combination of Polyester in warp and Nylon in weft. EP belt provides far much lower elongation than NN belt and it can also be used for special purposes.Less elongation.Less deformed by heat.Less affected by moisture.
Features:
(1)Minimizing the moving distance of take-up
(2)High Modulus
(3)Excellent water resistance
(4)Suitable for long lines

Specification and technical  data of multi-ply EP conveyor belt:

Fabric Type	Fabric Structure		Fabric Specs	Ply Thickness (mm/p)	Strength Series(N/mm)					Cover Thickness		Width mm
	Warp	Wetf			2ply	3ply	4ply	5ply	6ply	Upper	Lower
Polyester (EP)	Polyester (E)	Polyester (P)	EP-80	0.6	160	240	320	400	480	2.0-8	0-4.5	400-4000
			EP-100	0.75	200	300	400	500	600
			EP-150	1	300	450	600	750	900
			EP-200	1.25	400	600	800	1000	1200			500-4000
			EP-250	1.35	500	750	1000	1250	1500
			EP-300	1.45	600	900	1200	1500	1800
			EP-350	1.5	~	1050	1400	1750	2100			800-4000
			EP-400	1.55	~	~	1600	2000	2400			1000-4000
			EP-500	1.7	~	~	2000	2500	3000

 

Cover Properties of the belts:						Adhesion and elongation of the belt:
Cover Grade	Tensile Strength ≥		Elongation ≥	Abrasion ≥	Change Rate of tensile strength and elongation after aging  %	Belt Carcass	Adhesive Strength			Elongation
	Mpa	kgf/cm2					Between plies N/MM	Between rubber and carcass		Longitudinal elongation at break% ≥	Longitudinal elongation at load% ≤
Heavy(H)	18	180	400	0.7	Rubber thickness≤1.5mm			Rubber thickness≤1.5mm	Rubber Thickness>1.5mm
Medium(M)	14	140	350	0.8	Cotton Canvas	EP	≥4.05	≥3.15	≥3.50	10	1.5
Light(L)	10	100	300	1	-30 to 30

 3.Cotton conveyor belt

Cotton conveyor belt is woven by cotton fibers both in warp and in weft.It is suitable for short and medium distance and medium load transportation.
Features:
(1)low extensibility,
(2)minor deformation in high temperature
(3)good impact resistance
 

Specification and technical  data of multi-ply cotton,polyester cotton conveyor belt:

Fabric Type	Fabric Structure		Fabric Specs	Ply Thickness (mm/p)	Strength Series(N/mm)					Cover Thickness		Width mm
	Warp	Wetf			2ply	3ply	4ply	5ply	6ply	Upper	Lower
Cotton(CC)	Cotton(C)	Cotton(C)	CC-56	1.10	112	168	224	280	336	2.0-8	0-4.5	400-2200
polyester cotton(CC)	polyester cotton(C)	Cotton(C)	TC-70	1.0	140	210	280	350	420	1.5-8	0-4.5	400-2200

 

Cover Properties of the belts:						Adhesion and elongation of the belt:
Cover Grade	Tensile Strength ≥		Elongation ≥	Abrasion ≥	Change Rate of tensile strength and elongation after aging  %	Belt Carcass	Adhesive Strength			Elongation
	Mpa	kgf/cm2					Between plies N/MM	Between rubber and carcass		Longitudinal elongation at break% ≥	Longitudinal elongation at load% ≤
Heavy(H)	18	180	400	0.7	Rubber thickness≤1.5mm			Rubber thickness≤1.5mm	Rubber Thickness>1.5mm
Medium(M)	14	140	350	0.8	Cotton Canvas	CC	≥2.70	≥2.40	≥2.70	10	2.0
Light(L)	10	100	300	1	-30 to 30

 
Step 1: Prodcution Line.
1.Calender process:4 rollers celender machine is able to stick rubber on both side of the fabric in one time.This can reduce the strength loss of the rubber during the process.
2.Forming process:The forming tension is even between different plies,which can avoid wrinkled fabric and guarantee an even thickness of belt core.
 Step 2:Laboratory
1.Abrasion resistance [mm³]:The method used to measure abrasion resistance (ISO 4649 / DIN 53516) involves moving a test piece of the rubber across the surface of an abrasive sheet mounted on a revolving drum and is expressed as volume loss in cubic millimeters, for instance, 150 mm³.
2.Thickness:The actual thickness of the carcass largely determines the suitable usage range for the belt.3.Thickness:The actual thickness of the carcass largely determines the suitable usage range for the belt.
3.Rubber compound test:Moving die rheometer analyzes the characteristics of Rubber Compound.
4.Adhesion between the plies:The strength of adhesion (bond) between the various layers of plies and between the plies and the covers is also a standard part of the assessment criteria. 
5.Elongation On multi-ply belts:insufficient elongation can lead to shear stresses, which in turn can cause delamination (separation) issues.
6.Tensile strength at break (N/mm):Virtually all industrial conveyor belts are defined by their tensile strength. The carcass absorbs the force when tension is applied to the belt.
We have an inspection team to inspect the surface and dimension of each conveyor belt. If any problem on belt surface, we will repair at once in our factory.(Length and surface&Thickness &Width inspection)

Our Workshop:

MACHINE:We have advanced laser cutting machines, a complete set of intelligent sheet metal forming equipment, robot welding and other processing and testing equipment.

PAINTING:  We use electrostatic spraying to ensure variety, model and quality of coatings, thinners and curing agents should meet the design requirements and the current relevant national standards. The steel surface should be free of welding slag, welding scars, dust, oil, water and burrs before painting. No mispainting or omission, and the coating should be free of peeling and rust. Inspection method: observation and inspection. Uniform brushing, consistent color,  no wrinkles,sagging and bubbles, good adhesion, and the color separation line should be clear and neat.

DELIVERY:The goods and product factory certificate, installation and use instructions and drawings, a full set of connectors. After the equipment arrives at the site, the company immediately arranges professional and technical personnel to guide the installation on site to provide customers with satisfactory services.

PACKAGE:Packed with steel frame or wooden box, according to the standardfor trade export or according to the special requirements of customers.