Conveyor Manufacturers of Various Types of Rollers

Product Details
Customization: Available
Material: Stainless Steel
Surface Treatment: Polishing
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  • Conveyor Manufacturers of Various Types of Rollers
  • Conveyor Manufacturers of Various Types of Rollers
  • Conveyor Manufacturers of Various Types of Rollers
  • Conveyor Manufacturers of Various Types of Rollers
  • Conveyor Manufacturers of Various Types of Rollers
  • Conveyor Manufacturers of Various Types of Rollers
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  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
Drive pulley
Installation
Horizontal
Carrying Type
Light, Medium, Heavy
Light Connection Mode
The Shaft and Hub Are Single-Width Plate Welded Cy
Light Bearing Aperture
80-100mm
Medium Bearing Aperture
120-180mm
Heavy Bearing Aperture
200-220mm
Drum Type
<=800mm; >800mm
Heavy Connection Mode
The Shaft and Hub Are Expansion Sleeve Connection,
Connection Type Between Shaft and Pulley
All Welding/Key Connection/Taper-Lock
Length
400mm-3500mm or Customized
Shaft Material
Deep Drawn Steel C45(DIN)
Tube Material
S235jr or Stainless Steel
Structure
Tube, Shaft, Self-Aligning Bearing, Bearing Seat
Standard
Cema, JIS, DIN, ISO, GB
Welding
Submerged Arc Welding
Surface
Smooth, Diamond Grooved Lagging, Herringbone
Transport Package
Steel Frame or Wooden Case
Specification
5′′-60′′
Trademark
XinRiSheng
Origin
China
HS Code
8431390000
Production Capacity
5000PCS Per Wee

Packaging & Delivery

Package Size
100.00cm * 100.00cm * 80.00cm
Package Gross Weight
50.000kg

Product Description

Product Description

Head Drive Pulley, Return Pulley,Bend Pulley, Snub Pulley,Tensioning Pulley, Take up Pulley can be provided. We are designing and manufacturing pulleys, using materials of the highest quality in a production process employing advanced technology. This together with the application of the Quality Assurance system certifi ed to ISO 9001:2015, contributes to the production of high quality products offering dependable, long life performance in the field and appreciably reducing maintenance cost. Each our conveyor pulley is individually computer designed to meet the client's requirements.

Conveyor Manufacturers of Various Types of Rollers
Product Name
Belt Conveyor Pulley Drum
Type
Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley
Length
200mm-2500mm
Materials
Carbon steel, Stainless steel, Rubber
Surface Treatment
Smooth, Diamond grooved lagging, Herringbone lagging, Ceramic lagging
Welding
Submerged Arc Welding
Bearing
Famous brands
Structure
Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

1. Head/Drive Pulley is located at the discharge terminus of the conveyor. 

2. Drive pulley provides the driving force for the conveyor. In order to increase pulley life and traction, it often has a larger diameter than other pulleys.

3. We can supply pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client. Different patterns of grooving such as herringbone or diamond can be provided to increase tractive friction under dirty or wet conditions. Diamond grooves have the advantage of being installed in any orientation, regardless of belt direction.
Conveyor Manufacturers of Various Types of Rollers
Conveyor Manufacturers of Various Types of Rollers
Specification of Drive Head Pulley Drum
Belt Width 500-2800mm (19-110 inch)
Pulley Length 500-3500mm (19-138 inch)
Diameter 200-1800mm (8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

1. The bend pulley  is used for changing the direction of the belt.
2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging. 

Conveyor Manufacturers of Various Types of RollersSpecification of Bend Pulley:
Belt Width 500-2800mm(19-110 inch)
Pulley Length 500-3200mm(19-126 inch)
Diameter 200-1800mm(8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Conveyor Manufacturers of Various Types of RollersSpecification of Snub Pulley:
Items Content
Belt Width 500-2800mm (19-110 inch)
Pulley Length 500-3200mm (19-126 inch)
Diameter 200-1800mm (8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley 
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Conveyor Manufacturers of Various Types of RollersSpecification of take up pulley drum:
Belt Width 500-2800mm(19-110 inch)
Pulley Length 500-3200mm(19-126 inch)
Diameter 200-1800mm(8-70 inch)
Standard ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life More than 30,000 hours.
Surface Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material Carbon Steel
The components of a pulley drum include the following:
Drum or Shell The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific 'face' width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements.
The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure.
Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller).
Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is able to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt.
In such cases pulley drum surfaces are 'lagged' or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies Bearings support the rotating shaft and hence the pulley. The bearings are housed in 'plummer blocks' which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to 'sole plates' which are welded to the structure.
The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.
Several types of bearing housing, seals and end disc:
Conveyor Manufacturers of Various Types of Rollers
Pulley Drum Warehouse and package:
Conveyor Manufacturers of Various Types of Rollers

Pulley Drums:

Conveyor Manufacturers of Various Types of RollersOur Products: Belt Conveyors, Pulley Drum, Conveyor Rollers Idler,  etc.
Conveyor Manufacturers of Various Types of Rollers

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