Factory Heavy Duty Belt Conveyor for Mining

• Customization: Available
• After-sales Service: Arrive on Site Within 5 Hours
• Warranty: Arrive on Site Within 5 Hours
• Model NO.: TD75, DTII, DTIIA, OEM
• Material: Stainless Steel
• Material Feature: Oil Resistant, Heat Resistant, Fire Resistant
• Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
• Condition: New
• Production Standard: JIS/Cema/DIN/ISO
• Belt Width(Cema Standard): 18/24/30/36/42/48/54/60/72/84 Inches
• Handling Capacity: > 8, 000 M³/H
• Belt Speed: 0.8/1.0/1.25/1.6/2.0/2.5/3.15/4.0/5.4 M/S
• Bearing Brand: NSK/NTN/Chinese Brand
• Conveying Length: More Than 3000m
• Certification: ISO9001:2008, ISO9001:2000, CE
• Multi-Machine Power: 22~630kw
• Drive Drum Diameter: D500-1400mm
• Diameter of Idler: 89-159mm
• Load Capacity: 250~4500t/H
• Conveyor Belt Material: Nylon/ Polyester/Steel Cord
• Take-up Type: Screw Type/Gravity Type/ Car Type
• Size: 500mm-2400mm
• Package: Steel Frame /Wooden Box
• Transport Package: Steel Frame Package, Wooden Cases
• Specification: TD75, DTII, DTIIA, OEM
• Trademark: XinRiSheng
• Origin: China
• HS Code: 8428330000
• Production Capacity: 10sets Per Month
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 300.000kg

Product Description

Product Description

Belt Conveyors are the most used for the transport of bulk materials and solid objects at great speed,covering great distances up to 30000meters.

Open troughed belt conveyors are used in a number of industries to transport bulk materials quickly across large distances and rough terrain and suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.
 

Belt Conveyor Technical Specifications
Belt width(mm)	Belt speed (m/s)
	0.8	1.0	1.3	1.6	2.0	2.5	3.2	4.0	5.0	6.5
	Capacity (m³/h)
500	69	87	108	139	174	217
650	127	159	198	254	318	397
800	198	248	310	397	496	620	781
1000	324	405	507	649	811	1014	1278	1622
1200		593	742	951	1188	1486	1872	2377	2971
1400		825	1032	1321	1652	2065	2602	3304	4130
1600					2186	2733	3444	4373	5466
1800					2795	3494	4403	5591	6989	9083
2000					3470	4338	5466	6941	8676	11277
2200							6843	8690	10863	14120
2400							8289	10526	13158	17104
Remark: Capacity is calculated by material horizontal conveyoring ,20°Operating stacking Angle,35°roller groove Angle .

 

Centre Distance:	Depending on the topographical conditions,conveyors of up to 30 km are possible
Curve Radius - Standard values:	400 m for horizontal curves, vertical curves depending on the application
Conveying Capacity:	Up to 10,000 t/h, e.g. iron ore
Conveying Speed:	Up to 6.5 m/s
Angles of Inclination:	Up to 20° depending on the material to be conveyed

Features:

1. Reliable and efficient - designed for decades.
2. Curved single-flight conveying systems of 20 km and longer.
3. Conveying capacity up to 10,000 t/h.

4. Conveying speeds up to 6.5 m/s.
5. High-temperature bulk goods can be transported.
6. Highly economical with low investment costs.
7. Low-wear construction with a lengthy service life even with highly abrasive materials.
8. Angle of inclination up to 30°.
 

Belt Conveyors for Transporting of Bulk Matierial Over Long Distances:
Open troughed belt conveyors are suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.Different materials can be conveyed in the upper and lower strands at the same time. This makes troughed belt conveyors particularly flexible and efficient. In addition, low investment costs and the short amortisation time ensure high cost-effectiveness.Rough, mountainous and fragmented terrain with extreme differences in height is nothing our belt conveyors can't handle. The routing of the XinRiSheng belt conveyors is adapted to the geographic and topographic conditions by combining horizontal and vertical curves.

 Conveyor Components and Parts:



Rubber Belt(Rubber and Fabric Parameters):

 

Quality of Cover	Tensile Strength(g/mm2)	Elongation at rupture (%)
A	2500	550
B	2000	500
C	1050	350

 

Quality of the Fabric	Warp
	Tensile Strength (kgf/cm)	Elongation at Rupture (%)	Weft Tensile Strength (kgf/cm)
L	60	20	25
LS	70	20	30
p	75	20	35

 

Safety Factors for textile Carcass Belts (DIN 22101 standard)
Number of plies (z)	From 3to 5	From 6 to 9	More than 9
Safety factor (S)	11	12	13

There are a great range of belt conveyors specially manufactured to perform any carrying application and to surpass since a simple unit loading to tough conveying industrial conditions.. See below some of the belt characteristics and special applications.
a. Standard Rubber Belts
b. Cut Resistant Belts
c. Heat Resistant Belts
d. Super Heat Resistant Belts
e. Fire Resistant Belts
f. Wood Handling Belts
g. Concentrator Belts
h. PVC Solid Woven Belts
i. Food Quality Belts
j. Nitrile Covered PVC Belts
k. Steel cord Belts
l. Fire Resistant Steel cord Belts
m. Oil Resistant Belts
n. Chevron Standard Belts
o. Corrugated Sidewall Belts
 

Idler Parameters(Carrying Rollers,Sprial,Impact Idlers,Return Idlers,Adjustable Idlers etc.):

 

Loading Rating for CEMA Idlers
Idler Class	Belt Width	Trough Angle			Single Roll
		20°	35°	45°
CEMA B Idlers	18	410	410	410	220
	24	410	410	410	190
	30	410	410	410	165
	36	410	410	396	155
	42	390	363	351	140
	48	380	353	342	125

 

Loading Rating for CEMA Idlers
Idler Class	Belt Width	Trough Angle			Single Roll				Two Roll
		20°	35°	45°
CEMA C Idlers	18	900	900	900	475
	24	900	900	900	325
	30	900	900	900	250				500
	36	900	837	810	200				500
	42	850	791	765	150				500
	48	800	744	720	125				500
	54	750	698	675					500
	60	700	650	630					500
	66								500

 

Loading Rating for CEMA Idlers
Idler Class	Belt Width	Trough Angle			Single Roll				Two Roll
		20°	35°	45°
CEMA D Idlers	24	1200	1200	1200	600
	30	1200	1200	1200	600
	36	1200	1200	1200	600				850
	42	1200	1200	1200	500				850
	48	1200	1200	1200	425				850
	54	1200	1116	1080	375				850
	60	1150	1070	1035	280				850
	66				215				850
	72	1050	977	945	155				850
	78				125				850

 

Loading Rating for CEMA Idlers
Idler Class	Belt Width	Trough Angle			Single Roll				Two Roll
		20°	35°	45°
CEMA E Idlers	36	1800	1800	1800	1000				1300
	42	1800	1800	1800	1000				1300
	48	1800	1800	1800	1000				1300
	54	1800	1800	1800	925				1300
	60	1800	1800	1800	850				1300
	66				775				1300
	72	1800	1800	1800	700				1300
	78				625				1300
	84	1674	1674	1620	550				1300
	90				475				1300
	96	1750	1628	1575	400				1300
	102				250				1300

 

Loading Rating for CEMA Idlers
Idler Class	Belt Width	Trough Angle			Single Roll				Two Roll
		20°	35°	45°
CEMA F Idlers	60		3000	3000	1500				*
	72		3000	3000	1200				*
	84		3000	3000	900				*
	96		2800	2800	600				*

Drum Pulleys(Drive head pulleys, idler pulleys,return tail pulleys,stub pulleys,take up pulleys,bend pulleys):

Belt Conveyor Components and Parts:

Application Industries- Belt Conveyors:

› Cement Industry: transport of limestone, clinker, cement, secondary combustibles, filter dusts, etc.
› Chemical Industry: transport of granulated material, fertilizer, etc.
› Steel Industry: transport of ores
› Power Plants: transport of coal, slag, gypsum, limestone powders, alternative fuels, etc.
› Waste Recycling: municipal waste, wood and sewage sludge
› Quarry: Exploitation of gravel and sand pits
› Mining Industry: mining Iron Ore, Copper Ore, Gold Ore, Zinc Ore, Lead Ore, etc.
› Phosphate mining and processing plants.
› Transport of other materials such as feeding stuff, cereals, dust, chipped wood, aluminium oxide, etc.
› Transport of dangerous, contaminated, dusty, or very lightweight substances



FAQ:
1. Are you manufactory or trade company?
We are the manufactory specialized in belt conveyor and components for more than 30 years in China.Our factory has passed ISO9001, CE certificates.

2.Would you introduce the main products you manufacturer and export?
Belt Conveyors, Conveyor Belt,Conveyor Roller Idlers, Conveyor Pulley Drum etc.

3. How to control quality?
Raw material testing-finish product testing by own factory and the third party inspection.

4. What Standards can the belt conveyors and components be manufactured according to ?
CEMA,JIS,DIN,GB
We are  the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in Hengshui city in North China Plain, it's the cross road of Beijing,Tianjin and Hebei. We have more than 800 units advanced manufacturing equipments, including 20 large and main units and three automatic production lines. The factory covers 253,000 square meters. It's registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills.