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Belt Conveyors are the most used for the transport of bulk materials and solid objects at great speed,covering great distances up to 30000meters.
Troughed belt conveyors are used in a number of industries to transport bulk materials quickly across large distances and rough terrain and suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.
Belt Conveyor Technical Specifications | ||||||||||
Belt width(mm) | Belt speed (m/s) | |||||||||
0.8 | 1.0 | 1.3 | 1.6 | 2.0 | 2.5 | 3.2 | 4.0 | 5.0 | 6.5 | |
Capacity (m³/h) | ||||||||||
500 | 69 | 87 | 108 | 139 | 174 | 217 | ||||
650 | 127 | 159 | 198 | 254 | 318 | 397 | ||||
800 | 198 | 248 | 310 | 397 | 496 | 620 | 781 | |||
1000 | 324 | 405 | 507 | 649 | 811 | 1014 | 1278 | 1622 | ||
1200 | 593 | 742 | 951 | 1188 | 1486 | 1872 | 2377 | 2971 | ||
1400 | 825 | 1032 | 1321 | 1652 | 2065 | 2602 | 3304 | 4130 | ||
1600 | 2186 | 2733 | 3444 | 4373 | 5466 | |||||
1800 | 2795 | 3494 | 4403 | 5591 | 6989 | 9083 | ||||
2000 | 3470 | 4338 | 5466 | 6941 | 8676 | 11277 | ||||
2200 | 6843 | 8690 | 10863 | 14120 | ||||||
2400 | 8289 | 10526 | 13158 | 17104 | ||||||
Remark: Capacity is calculated by material horizontal conveyoring ,20°Operating stacking Angle,35°roller groove Angle . |
Centre Distance: | Depending on the topographical conditions,conveyors of up to 30 km are possible |
Curve Radius - Standard values: | 400 m for horizontal curves, vertical curves depending on the application |
Conveying Capacity: | Up to 10,000 t/h, e.g. iron ore |
Conveying Speed: | Up to 6.5 m/s |
Angles of Inclination: | Up to 20° depending on the material to be conveyed |
Belt Conveyors for Transporting of Bulk Matierial Over Long Distances:
Open troughed belt conveyors are suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.Different materials can be conveyed in the upper and lower strands at the same time. This makes troughed belt conveyors particularly flexible and efficient. In addition, low investment costs and the short amortisation time ensure high cost-effectiveness.Rough, mountainous and fragmented terrain with extreme differences in height is nothing our belt conveyors can't handle. The routing of the XinRiSheng belt conveyors is adapted to the geographic and topographic conditions by combining horizontal and vertical curves.
Quality of Cover | Tensile Strength(g/mm2) |
Elongation at rupture (%)
|
A
|
2500 | 550 |
B | 2000 | 500 |
C | 1050 | 350 |
Quality of the
Fabric
|
Warp
|
||
Tensile Strength (kgf/cm)
|
Elongation at Rupture (%)
|
Weft Tensile Strength (kgf/cm)
|
|
L
|
60 | 20 | 25 |
LS
|
70 | 20 | 30 |
p | 75 | 20 | 35 |
Safety Factors for textile Carcass Belts (DIN 22101 standard)
|
|||
Number of plies (z)
|
From 3to 5
|
From 6 to 9
|
More than 9
|
Safety factor (S)
|
11
|
12 | 13 |
Loading Rating for CEMA Idlers | ||||||||
Idler Class | Belt Width | Trough Angle | Single Roll | |||||
20° | 35° | 45° | ||||||
CEMA B Idlers |
18 | 410 | 410 | 410 | 220 | |||
24 | 410 | 410 | 410 | 190 | ||||
30 | 410 | 410 | 410 | 165 | ||||
36 | 410 | 410 | 396 | 155 | ||||
42 | 390 | 363 | 351 | 140 | ||||
48 | 380 | 353 | 342 | 125 |
Loading Rating for CEMA Idlers | |||||||||
Idler Class | Belt Width | Trough Angle | Single Roll | Two Roll | |||||
20° | 35° | 45° | |||||||
CEMA C Idlers |
18 | 900 | 900 | 900 | 475 | ||||
24 | 900 | 900 | 900 | 325 | |||||
30 | 900 | 900 | 900 | 250 | 500 | ||||
36 | 900 | 837 | 810 | 200 | 500 | ||||
42 | 850 | 791 | 765 | 150 | 500 | ||||
48 | 800 | 744 | 720 | 125 | 500 | ||||
54 | 750 | 698 | 675 | 500 | |||||
60 | 700 | 650 | 630 | 500 | |||||
66 | 500 |
Loading Rating for CEMA Idlers | |||||||||
Idler Class | Belt Width | Trough Angle | Single Roll | Two Roll | |||||
20° | 35° | 45° | |||||||
CEMA D Idlers |
24 | 1200 | 1200 | 1200 | 600 | ||||
30 | 1200 | 1200 | 1200 | 600 | |||||
36 | 1200 | 1200 | 1200 | 600 | 850 | ||||
42 | 1200 | 1200 | 1200 | 500 | 850 | ||||
48 | 1200 | 1200 | 1200 | 425 | 850 | ||||
54 | 1200 | 1116 | 1080 | 375 | 850 | ||||
60 | 1150 | 1070 | 1035 | 280 | 850 | ||||
66 | 215 | 850 | |||||||
72 | 1050 | 977 | 945 | 155 | 850 | ||||
78 | 125 | 850 |
Loading Rating for CEMA Idlers | |||||||||
Idler Class | Belt Width | Trough Angle | Single Roll | Two Roll | |||||
20° | 35° | 45° | |||||||
CEMA E Idlers |
36 | 1800 | 1800 | 1800 | 1000 | 1300 | |||
42 | 1800 | 1800 | 1800 | 1000 | 1300 | ||||
48 | 1800 | 1800 | 1800 | 1000 | 1300 | ||||
54 | 1800 | 1800 | 1800 | 925 | 1300 | ||||
60 | 1800 | 1800 | 1800 | 850 | 1300 | ||||
66 | 775 | 1300 | |||||||
72 | 1800 | 1800 | 1800 | 700 | 1300 | ||||
78 | 625 | 1300 | |||||||
84 | 1674 | 1674 | 1620 | 550 | 1300 | ||||
90 | 475 | 1300 | |||||||
96 | 1750 | 1628 | 1575 | 400 | 1300 | ||||
102 | 250 | 1300 |
Loading Rating for CEMA Idlers | |||||||||
Idler Class | Belt Width | Trough Angle | Single Roll | Two Roll | |||||
20° | 35° | 45° | |||||||
CEMA F Idlers |
60 | 3000 | 3000 | 1500 | * | ||||
72 | 3000 | 3000 | 1200 | * | |||||
84 | 3000 | 3000 | 900 | * | |||||
96 | 2800 | 2800 | 600 | * |