The Pulley Is an Important Part of The Conveyor System That Plays The Role of Power and Direction Change

• Customization: Available
• Certification: CE, ISO
• Pulley Sizes: Type F
• Model NO.: Drive pulley Bend pulley
• Manufacturing Process: Casting
• Material: Carbon Steel
• Surface Treatment: Polishing
• Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
• Diameter: 200mm--3500mm
• Shaft Diameter: 40mm-300mm
• Condition: New
• Length: 250mm-3500mm
• Standard: DIN/Cema/ISO/GB
• Shaft Material: 45# Steel
• Rubber Lagging: Nature Rubber
• After Warranty Service: Online Support
• Surface: Smooth, Diamond Grooved Lagging, Herringbone
• Drum Type: <=800mm; >800mm
• Connection Type Between Shaft and Pulley: All Welding/Key Connection/Taper-Lock
• Heavy Connection Mode: The Shaft and Hub Are Expansion Sleeve Connection,
• Transport Package: Standard Export Packing
• Specification: 1000mm*1000mm*1000mm
• Trademark: xinrisheng
• Origin: Hengshui China
• Production Capacity: 1000ton/Month

Product Description

 

Product Description

    Head Drive Pulley, Return Pulley,Bend Pulley, Snub Pulley,Tensioning Pulley, Take up Pulley can be provided. We are designing and manufacturing pulleys, using materials of the highest quality in a production process employing advanced technology. This together with the application of the Quality Assurance system certifi ed to ISO 9001:2015, contributes to the production of high quality products offering dependable, long life performance in the field and appreciably reducing maintenance cost. Each our conveyor pulley is individually computer designed to meet the client's requirements.

 

 

Product Name	Belt Conveyor Pulley Drum
Type	Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley
Length	200mm-2500mm
Materials	Carbon steel, Stainless steel, Rubber
Surface Treatment	Smooth, Diamond grooved lagging, Herringbone lagging, Ceramic lagging
Welding	Submerged Arc Welding
Bearing	Famous brands
Structure	Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Drive Pulley Introduction:

1. Head/Drive Pulley is located at the discharge terminus of the conveyor. 
2. Drive pulley provides the driving force for the conveyor. In order to increase pulley life and traction, it often has a larger diameter than other pulleys.
3. We can supply pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client. Different patterns of grooving such as herringbone or diamond can be provided to increase tractive friction under dirty or wet conditions. Diamond grooves have the advantage of being installed in any orientation, regardless of belt direction.

Specification of Drive Head Pulley Drum

Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3500mm (19-138 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, JIS, AS/NS, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor drive pulley depends on the width of conveyor Belt. You can get drive pulleys with hot & cold vulcanized rubber lagging, plain or grooved, as required by client.

Bend Pulley Introduction:

1. The bend pulley  is used for changing the direction of the belt.
2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging. 

Specification of Bend Pulley:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor bend pulley depends on the width of conveyor Belt. You can get drive pulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Snub Pulley
Snub pulley is used to achieve higher angle of wrap on the drive pulley thereby increasing the traction. It also reduces the belt tension maximizing the life of the conveyor component.It is mounted close to the drive pulley on the return side of the belt.

Specification of Snub Pulley:

Items	Content
Belt Width	500-2800mm (19-110 inch)
Pulley Length	500-3200mm (19-126 inch)
Diameter	200-1800mm (8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material	Carbon Steel
Length of conveyor Snubpulley depends on the width of conveyor Belt. You can get Snubpulleys with hot vulcanized rubber lagging, plain or grooved, as required by client.

Take Up Pulley 
The take up pulley will ensure adequate tension of the belt leaving the drive pulley so as to avoid any slippage of the belt, ensure proper belt tension at the loading and other points along the conveyor, compensate for changes in belt length due to elongation, and provide extra length of belt when necessary for splicing purpose.

Specification of take up pulley drum:

Belt Width	500-2800mm(19-110 inch)
Pulley Length	500-3200mm(19-126 inch)
Diameter	200-1800mm(8-70 inch)
Standard	ISO9001:2008, CEMA, DIN, TUV, etc.
Working Life	More than 30,000 hours.
Surface	Flat Rubber Lagged, Ceramic Lagged, Diamond Rubber Lagged, etc.
Main Material	Carbon Steel

The components of a pulley drum include the following:

Drum or Shell	The drum is the portion of the pulley in direct contact with the belt. The shell is fabricated from either a rolled sheet of steel or from hollow steel tubing.The shell has a specific 'face' width and diameter which is determined by the width of the belting and the type and rating of the belt to be used on the conveyor.
Diaphragm Plates	The diaphragm or end plates of a pulley are circular discs which are fabricated from thick steel plate and which are welded into the shell at each end, to strengthen the drum.The end plates are bored in their centre to accommodate the pulley shaft and the hubs for the pulley locking elements.
Shaft	The shaft is designed to accommodate all the applied forces from the belt and / or the drive unit, with minimum deflection.The shaft is located and locked to the hubs of the end discs by means of a locking elements. The shaft is supported on both ends by bearings which are housed in plummer blocks, to support the shaft and pulley assembly on the conveyor structure. Shafts often comprise different diameters along their length due to the bending moments and resultant deflection limitations. The diameter of the shaft at the landings for the bearings may be smaller to satisfy the necessary bearing diameter which is more cost-effective (smaller). Similarly in the case of a drive shaft, the drive attachment, may be different to the other diameters along the shaft and hence pulley shafts are often stepped.
Locking Elements	These are high-precision manufactured items which are fitted over the shaft and into the pulley hubs. The locking elements attach the pulley firmly to the shaft via the end plates.Locking elements work on the friction-grip principle whereby the element is able to be fastened to the shaft and hub simultaneously and concentrically, by tightening a series of screws around the locking element.
Hubs	The hubs are fabricated and machined housings which are welded into the end plates. The hubs are sized according to the size of the pulley, the diameter of the shaft and the size of the locking element which is required for the specific duty.
Lagging	It is sometimes necessary or desirable to improve the friction between the conveyor belt and the pulley in order to improve the torque that can be transmitted through a drive pulley.Improved traction over a pulley also assists with the training of the belt. In such cases pulley drum surfaces are 'lagged' or covered in a rubberized material. This cover is usually 8 mm to 12 mm thick and can be plain or have a grooved pattern. The rubber lagging is vulcanized to the pulley shell to ensure that it remains attached under adverse operating conditions.
Bearing Assemblies	Bearings support the rotating shaft and hence the pulley. The bearings are housed in 'plummer blocks' which enable the mass of the pulley assembly plus the belt tension forces to be transmitted to the pulley supporting structure.Plummer blocks are often bolted to 'sole plates' which are welded to the structure. The sole plates incorporate jacking screws to enable the pulley to be correctly and relatively easily aligned.

Several types of bearing housing, seals and end disc:

Pulley Drum Warehouse and package:


Pulley Drums:

Company profile:

        Hengshui Xinrisheng Intelligent Conveying System Co.,Ltd (abbreviated as Xinrisheng Intelligent) is the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in Hengshui city in North China Plain, it's the cross road of Beijing,Tianjin and Hebei. We have more than 800 units advanced manufacturing equipments, including 20 large and main units and three automatic production lines. The factory covers 253,000 square meters. It's registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers' praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, Tianjin University, Beijing Materials Handling Research Institute, Xi'an University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, Xinrisheng has established a one-stop service system. We will continue adhering to "servingthe users, making contributions to society", make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.