Product Description
Belt Conveyors are the most used for the transport of bulk materials and solid objects at great speed,covering great distances up to 30000meters.
open troughed belt conveyors are used in a number of industries to transport bulk materials quickly across large distances and rough terrain and suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.
Belt Conveyor Technical Specifications |
Belt width(mm) |
Belt speed (m/s) |
0.8 |
1.0 |
1.3 |
1.6 |
2.0 |
2.5 |
3.2 |
4.0 |
5.0 |
6.5 |
Capacity (m³/h) |
500 |
69 |
87 |
108 |
139 |
174 |
217 |
|
|
|
|
650 |
127 |
159 |
198 |
254 |
318 |
397 |
|
|
|
|
800 |
198 |
248 |
310 |
397 |
496 |
620 |
781 |
|
|
|
1000 |
324 |
405 |
507 |
649 |
811 |
1014 |
1278 |
1622 |
|
|
1200 |
|
593 |
742 |
951 |
1188 |
1486 |
1872 |
2377 |
2971 |
|
1400 |
|
825 |
1032 |
1321 |
1652 |
2065 |
2602 |
3304 |
4130 |
|
1600 |
|
|
|
|
2186 |
2733 |
3444 |
4373 |
5466 |
|
1800 |
|
|
|
|
2795 |
3494 |
4403 |
5591 |
6989 |
9083 |
2000 |
|
|
|
|
3470 |
4338 |
5466 |
6941 |
8676 |
11277 |
2200 |
|
|
|
|
|
|
6843 |
8690 |
10863 |
14120 |
2400 |
|
|
|
|
|
|
8289 |
10526 |
13158 |
17104 |
Remark: Capacity is calculated by material horizontal conveyoring ,20°Operating stacking Angle,35°roller groove Angle . |
Centre Distance: |
Depending on the topographical conditions,conveyors of up to 30 km are possible |
Curve Radius - Standard values: |
400 m for horizontal curves, vertical curves depending on the application |
Conveying Capacity: |
Up to 10,000 t/h, e.g. iron ore |
Conveying Speed: |
Up to 6.5 m/s |
Angles of Inclination: |
Up to 20° depending on the material to be conveyed |
Features:
1. Reliable and efficient - designed for decades.
2. Curved single-flight conveying systems of 20 km and longer.
3. Conveying capacity up to 10,000 t/h.
4. Conveying speeds up to 6.5 m/s.
5. High-temperature bulk goods can be transported.
6. Highly economical with low investment costs.
7. Low-wear construction with a lengthy service life even with highly abrasive materials.
8. Angle of inclination up to 30°.
Belt Conveyors for Transporting of Bulk Matierial Over Long Distances:
Open troughed belt conveyors are suitable for conveying any type of material that must be transported quickly across vast distances through rough terrain. With extremely tight curve radii and large centre distances, these systems enable very high throughput and high mass flows of robust and heavy materials.Different materials can be conveyed in the upper and lower strands at the same time. This makes troughed belt conveyors particularly flexible and efficient. In addition, low investment costs and the short amortisation time ensure high cost-effectiveness.Rough, mountainous and fragmented terrain with extreme differences in height is nothing our belt conveyors can't handle. The routing of the XinRiSheng belt conveyors is adapted to the geographic and topographic conditions by combining horizontal and vertical curves.
Conveyor Components and Parts:
Rubber Belt(Rubber and Fabric Parameters):
Quality of Cover |
Tensile Strength(g/mm2) |
Elongation at rupture (%)
|
A
|
2500 |
550 |
B |
2000 |
500 |
C |
1050 |
350 |
Quality of the
Fabric
|
Warp
|
|
Tensile Strength (kgf/cm)
|
Elongation at Rupture (%)
|
Weft Tensile Strength (kgf/cm)
|
L
|
60 |
20 |
25 |
LS
|
70 |
20 |
30 |
p |
75 |
20 |
35 |
Safety Factors for textile Carcass Belts (DIN 22101 standard)
|
Number of plies (z)
|
From 3to 5
|
From 6 to 9
|
More than 9
|
Safety factor (S)
|
11
|
12 |
13 |
There are a great range of belt conveyors specially manufactured to perform any carrying application and to surpass since a simple unit loading to tough conveying industrial conditions.. See below some of the belt characteristics and special applications.
a. Standard Rubber Belts
b. Cut Resistant Belts
c. Heat Resistant Belts
d. Super Heat Resistant Belts
e. Fire Resistant Belts
f. Wood Handling Belts
g. Concentrator Belts
h. PVC Solid Woven Belts
i. Food Quality Belts
j. Nitrile Covered PVC Belts
k. Steel cord Belts
l. Fire Resistant Steel cord Belts
m. Oil Resistant Belts
n. Chevron Standard Belts
o. Corrugated Sidewall Belts
Idler Parameters(Carrying Rollers,Sprial,Impact Idlers,Return Idlers,Adjustable Idlers etc.):
Loading Rating for CEMA Idlers |
Idler Class |
Belt Width |
Trough Angle |
Single Roll |
20° |
35° |
45° |
CEMA B
Idlers |
18 |
410 |
410 |
410 |
220 |
24 |
410 |
410 |
410 |
190 |
30 |
410 |
410 |
410 |
165 |
36 |
410 |
410 |
396 |
155 |
42 |
390 |
363 |
351 |
140 |
48 |
380 |
353 |
342 |
125 |
Loading Rating for CEMA Idlers |
Idler Class |
Belt Width |
Trough Angle |
Single Roll |
Two Roll |
20° |
35° |
45° |
CEMA C
Idlers |
18 |
900 |
900 |
900 |
475 |
|
24 |
900 |
900 |
900 |
325 |
|
30 |
900 |
900 |
900 |
250 |
500 |
36 |
900 |
837 |
810 |
200 |
500 |
42 |
850 |
791 |
765 |
150 |
500 |
48 |
800 |
744 |
720 |
125 |
500 |
54 |
750 |
698 |
675 |
|
500 |
60 |
700 |
650 |
630 |
|
500 |
66 |
|
|
|
|
500 |
Loading Rating for CEMA Idlers |
Idler Class |
Belt Width |
Trough Angle |
Single Roll |
Two Roll |
20° |
35° |
45° |
CEMA D
Idlers |
24 |
1200 |
1200 |
1200 |
600 |
|
30 |
1200 |
1200 |
1200 |
600 |
|
36 |
1200 |
1200 |
1200 |
600 |
850 |
42 |
1200 |
1200 |
1200 |
500 |
850 |
48 |
1200 |
1200 |
1200 |
425 |
850 |
54 |
1200 |
1116 |
1080 |
375 |
850 |
60 |
1150 |
1070 |
1035 |
280 |
850 |
66 |
|
|
|
215 |
850 |
72 |
1050 |
977 |
945 |
155 |
850 |
78 |
|
|
|
125 |
850 |
Loading Rating for CEMA Idlers |
Idler Class |
Belt Width |
Trough Angle |
Single Roll |
Two Roll |
20° |
35° |
45° |
CEMA E
Idlers |
36 |
1800 |
1800 |
1800 |
1000 |
1300 |
42 |
1800 |
1800 |
1800 |
1000 |
1300 |
48 |
1800 |
1800 |
1800 |
1000 |
1300 |
54 |
1800 |
1800 |
1800 |
925 |
1300 |
60 |
1800 |
1800 |
1800 |
850 |
1300 |
66 |
|
|
|
775 |
1300 |
72 |
1800 |
1800 |
1800 |
700 |
1300 |
78 |
|
|
|
625 |
1300 |
84 |
1674 |
1674 |
1620 |
550 |
1300 |
90 |
|
|
|
475 |
1300 |
96 |
1750 |
1628 |
1575 |
400 |
1300 |
102 |
|
|
|
250 |
1300 |
Loading Rating for CEMA Idlers |
Idler Class |
Belt Width |
Trough Angle |
Single Roll |
Two Roll |
20° |
35° |
45° |
CEMA F
Idlers |
60 |
|
3000 |
3000 |
1500 |
* |
72 |
|
3000 |
3000 |
1200 |
* |
84 |
|
3000 |
3000 |
900 |
* |
96 |
|
2800 |
2800 |
600 |
* |
Drum Pulleys(Drive head pulleys, idler pulleys,return tail pulleys,stub pulleys,take up pulleys,bend pulleys):
Belt Conveyor Components and Parts:
Application Industries of Belt Conveyors:
› Cement Industry: transport of limestone, clinker, cement, secondary combustibles, filter dusts, etc.
› Chemical Industry: transport of granulated material, fertilizer, etc.
› Steel Industry: transport of ores
› Power Plants: transport of coal, slag, gypsum, limestone powders, alternative fuels, etc.
› Waste Recycling: municipal waste, wood and sewage sludge
› Quarry: Exploitation of gravel and sand pits
› Mining Industry: mining Iron Ore, Copper Ore, Gold Ore, Zinc Ore, Lead Ore, etc.
› Phosphate mining and processing plants.
› Transport of other materials such as feeding stuff, cereals, dust, chipped wood, aluminium oxide, etc.
› Transport of dangerous, contaminated, dusty, or very lightweight substances
FAQ:
1. Are you manufactory or trade company?
We are the manufactory specialized in belt conveyor and components for more than 30 years in China.Our factory has passed ISO9001 and CE certificates.
2.Would you introduce the main products you manufacturer and export?
Belt Conveyors, Conveyor Belt,Conveyor Roller Idlers, Conveyor Pulley Drum etc.
3. How to control quality?
Raw material testing-finish product testing by own factory and the third party inspection.
4. What Standards can the belt conveyors and components be manufactured according to ?
CEMA,JIS,DIN,GB
Our comapny is the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in Hengshui city in North China Plain, it's the cross road of Beijing,Tianjin and Hebei. We have more than 800 units advanced manufacturing equipments, including 20 large and main units and three automatic production lines. The factory covers 253,000 square meters. It's registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers' praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, Tianjin University, Beijing Materials Handling Research Institute, Xi'an University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, Xinrisheng has established a one-stop service system. We will continue adhering to "servingthe users, making contributions to society", make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.